KAWASAKI KX60 1983-2002 AMP; KX80 1983-1990

MODELS COVERED:

CR60R (1983-1984)
CR80R (1981-1988)
CR125R (1981-1988)

This Honda Motorcycle Manual is 344 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting equipment / Mechanic’s tips /Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Air filter service / Control cables / Chain cleaning and adjustment / Valve clearance adjustment / Tune-up / Specifications

CHAPTER FOUR / LIQUID-COOLED ENGINE
Removal installation / Engine lubrication / Cylinder head / Cylinder / Engine decarbonizing / Reed valve assembly / Piston, pin and rings / Right crankcase cover / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter / Break-in procedure / Specifications

CHAPTER FIVE / AIR-COOLED ENGINE
Removal installation / Engine lubrication / Engine cooling / Cylinder head / Cylinder / Engine decarbonizing / Reed valve assembly / Piston, pin and rings / Primary drive gear / Drive sprocket / Crankcase and crankshaft / Kickstarter / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch inspection / Clutch cable / External shift mechanism / Transmission and internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor adjustments / Optional Honda carburetor components / Throttle cable / Fuel shutoff valve and filter / Fuel tank / Fuel tank repair / Fuel filter / Expansion chamber / ATAC system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Alternator (outer rotor type) / Alternator (inner rotor type) / Ignition system / CDI unit / Pulse generator / Ignition coil / Ignition timing / Engine kill switch / Specifications

CHAPTER NINE / LIQUID COOLING SYSTEM
Cooling system check / Radiator / Water pump / Coolant hoses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub (drum brake models) / Front hub (disc brake models) / Wheel balance / Wheel spokes / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Drive chain / Swing arm / Pro-Link system / Shock absorber / Pivot arm assembly / Sub-frame / Specifications

CHAPTER TWELVE / BRAKES
Drum brakes / Hydraulic disc brake / Front master cylinder / Rear master cylinder / Brake pad replacement / Front caliper / Rear caliper / Brake hose replacement / Brake disc / Bleeding the system / Brake cables / Rear brake pedal assembly / Specifications

INDEX

WIRING DIAGRAMS