SUZUKI SV650 1999-2009

MODELS COVERED:

SV650 (1999-2008)
SV650S (1999-2007)
SV650SF (2008-2009)

This Suzuki SV650 manual is 560 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Decimal place values / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine will not start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Periodic maintenance / Drive chain lubrication / Swing arm bearing lubrication / Shock linkage lubrication / Air filter cleaning / Drive chain adjustment / Throttle adjustment / Brake fluid change / Clutch lever free play adjustment / Non-scheduled maintenance / Coolant change / Steering head adjustment check / Engine tune-up / Valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carb idle adjustment / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head covers / Camshaft / Cam chain tensioner and guides / Cam chains / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Starter clutch and gears / Primary and water pump drive gears / Cam chain sprockets / Crankcase / Crankshaft / Connecting rods / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / External gearshift mechanism / Clutch / Clutch release mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Charging system / Voltage regulator/rectifier / Alternator / Electronic ignition system / Starting system / Lighting system / Switches / Relays / Instrument panels / Horn / Cooling system / Fuses / Wiring and connectors / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and hose clamps / Cooling system reservoir / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Cooling fan switch / Coolant temperature switch / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front wheel hub / Rear wheel hub / Wheel balance / Tire safety / Tire changing / Tire repairs / Drive chain / Sprockets / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake services / Front brake pads / Front caliper / Front brake master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Seats / Front fender / Fairing windshield (SV650S models) / Fairing (SV650S models) / Rear frame cover / Sidestand / Specifications

INDEX

COLOR WIRING DIAGRAMS