HONDA CR250 1997-2001

MODEL COVERED:

Honda CR250R (1997-2001)

This Honda Motorcycle Manual is 324 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Reference to location / Service hints / Safety first / Torque specifications / Parts replacement / Lubricants / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Emergency troubleshooting / Troubleshooting / Engine performance / Engine noises / Excessive vibration / 2-stroke pressure testing / Clutch / Transmission / Ignition system / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Maintenance service intervals schedule/ Fuel and lubricants / Transmission and component lubrication / Valve clearance / Engine oil and filter change / Engine tune-up / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Cylinder / Piston and piston rings / Exhaust valve system / Subexhaust valves and flap valve / Exhaust valve linkage / Exhaust valve governor and linkage / Exhaust valve operation check / Reed valves / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Specifications

CHAPTER SIX / CLUTCH AND GEARCASE LINKAGE
Clutch cover / Right crankcase cover / Clutch / Gearcase linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Service notes / Transmission operation / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Keihin carburetor / Mikuni carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Throttle cable replacement / Air filter housing / Fuel tank / Fuel valve and filter / Specifications

CHAPTER NINE / IGNITION SYSTEM
Alternator cover / Flywheel / Stator / Ignition system testing / Ignition control module / Ignition coil / Exciter coil / Ignition pulse generator / Power jet system / Engine stop switch / Ignition timing / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiator / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Pro-link suspension system / Shock absorber / Shock linkage / Swing arm / Swing arm service / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Subframe / Specifications

INDEX

WIRING DIAGRAMS