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MODELS COVERED: VS700 Intruder (U.S.) (1986-1987)
VS750 Intruder (U.S.) (1988-1991)
VS800 Intruder (U.S.) (1992-2004)
VS800 Boulevard S50 (2005-2009)
VS750 (U.K.) (1985-1991)
VS800 (U.K.) (1992-1997) This Suzuki motorcycle manual is 464 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Tools / Measuring tools / Special tools / Cleaning solvent / Mechanic¿s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications
CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications
CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications
CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications
CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications
INDEX
WIRING DIAGRAMS
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