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MODELS COVERED: RM250 (1996-2002) This Suzuki RM250 motorcycle manual is 360 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism and transmission / Kickstarter / Brakes / Steering / Electrical testing / Electrical component replacement / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices / Pre-ride inspection / Engine break-in / Maintenance intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valves and shaft assembly / Exhaust valve solenoid / Exhaust valve governor and actuator / Piston and piston rings / Reed valves / Specifications
CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft / Specifications
CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
Clutch cover / Clutch / Right crankcase cover / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Fuel tank / Fuel valve and filter / Throttle cable replacement / Air filter housing / Specifications
CHAPTER NINE / IGNITION SYSTEM
Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Engine stop switch / Ignition timing / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiators / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Rear suspension adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Brake system fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications
CHAPTER FIFTEEN / BODY
Seat / Frame covers / Radiator covers / Subframe / Specifications
INDEX
WIRING DIAGRAMS |
